Advantages of non-intrusive pipeline isolation with SmartPlug®
SmartPlug combines non-intrusive inline pipeline isolation with proven performance in real-world conditions. It is engineered to simplify execution, reduce risk and deliver consistent results across complex pipeline systems.
Field-proven in more than 400 global deployments, SmartPlug helps operators reduce downtime, maintain control and execute critical work with confidence. Its performance includes a world-record application, serving as a temporary isolation for four years.
Reduce pipeline downtime with leak-proof double independent isolation
Each module independently holds pipeline pressure while annulus monitoring provides continuous validation of seal integrity. Operators maintain control, reduce downtime and complete work faster without compromising safety.
A pipeline under repair costs time and money every hour it is offline. SmartPlug changes that equation by enabling maintenance without depressurizing the full system.
- Prevents the introduction of new leak paths.
- Reduces downtime during maintenance operations.
- Eliminates or significantly reduces product blowdown.
- Avoids hydrocarbon release into the environment.
- Removes the need for contaminated water treatment and disposal.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug removes complexity, reduces risk and accelerates execution. It is built to help operators maintain control, protect people and complete work without unnecessary downtime or disruption.
SmartPlug capabilities that enable safer, non-intrusive inline pipeline isolation
SmartPlug simplifies pipeline isolation by removing complexity, reducing risk, and accelerating execution. Its capabilities are built to help operators maintain control, protect people, and complete work without unnecessary downtime or disruption.
SmartPlug provides verified, leak-proof isolation with two fully independent plug modules. Each module holds full pipeline pressure while annulus monitoring confirms seal integrity, supporting safe work in high-consequence scenarios. The TDW SmartPlug service and tool can be used in a wide array of applications including:
- Asset protection
- Brownfield pipeline isolation
- Compressor station isolation
- Emergency pipeline response
- Flange repair isolation
- Inline valve replacement isolation
- New pipeline installation
- Onshore and offshore pipeline isolation
- Pipeline maintenance isolation
The system is deployed through existing pig traps, eliminating the need for hot tapping or permanent pipeline modifications. Operators gain safer, faster isolation with minimal disruption.
The SmartTrack™ system enables remote operation and monitoring from TDW service centers, reducing the need for personnel at the worksite and providing greater operational flexibility.
Shorter, articulated modules navigate tighter bends and complex geometries, expanding the range of pipelines where isolation can be performed safely and efficiently.
SmartPlug seals are enhanced to achieve reliable isolation on weld seams and irregular internal profiles, ensuring integrity in even the most challenging conditions.
SmartPlug is proven across pipelines from 8-inch to 48-inch and pressures exceeding 350 bar/5,075 psi. TDW holds the record for the longest temporary isolation, maintaining pressure for four years across multiple tool sizes.
By minimizing or eliminating product blowdown, SmartPlug helps operators reduce hydrocarbon release and environmental impact while maintaining pipeline integrity.
By minimizing or eliminating product blowdown, SmartPlug helps operators reduce hydrocarbon release and environmental impact while maintaining pipeline integrity.
SmartPlug and its communication system are fully certified for ATEX Zone 1, enabling compliant, safe operation in regulated regions where explosive atmospheres are a concern.
SmartPlug specifications
Seals against up to 350 bar/5,075 psi operating pressure.
Available in 8-inch to 48-inch diameters.
Compact tool design for deployment in tight workspaces.
Short to long-term isolation without a hot tap
Take the next step toward safer, smarter pipeline isolation today
Discover how the Smartplug can transform your operations.