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POLYSTOPP® Line Intervention


T.D. Williamson, S.A. offers an exclusive new generation of pipeline intervention equipment for applications involving polyethylene pipes. This impressive new product line includes specially designed valves, drilling, plugging, completion and cleaning machines, as well as fittings.

In many countries such as France, the Netherlands, Portugal and Hungary, the requirements for pipeline network operating pressures have been increased to 8 bar and 10 bar (120 psi and 150 psi). TDW's new equipment is capable of line intervention at operating pressures up to 10 bar.

The new system incorporates additional features for increased safety and ease of operation, and can be used on PE 80 pipes as well as on PE 100 material. It is designed to isolate a section of pipe for repair purposes or to make an extension without shutdown of the line. Also a direct branch connection can be made through the bottom of the pipe without plugging operation.

POLYSTOPP® is available for pipe sizes 110, 125 and 160 mm at 10 bar, and it also covers the sizes 90, 180, 225, and 250 mm at 7 bar and 200 mm at 5 bar.

POLYSTOPP® Consists of Following Components:
  • 10 bar Universal Valve
  • PS 2000 XL™ Drilling Machine
  • Plugging Machines (pressure-balanced)
  • Completion Machine (pressure-balanced)
  • Cleaning Machine (pressure-balanced)
  • Fittings
10 bar Universal Valve
  • made of polyacetal plastic material and reinforced with aluminum plates
  • features an integrated 40 mm (1-½") by-pass
  • lightweight construction (24 kg/53 pounds)
  • compatible with existing machines
    (also 90, 180, 200, 225, 250 mm)
PS 2000 XL™ Drilling Machine
  • lightweight (8kg/18 pounds)
  • manual operation with automatic feed
  • capable of performing taps on the full range of fittings
  • a unique cutter design which retains 95% of the PE chips
  • two speeds: one for lowering the cutter to the pipe,
    and a slower speed for cutting
Plugging Machines: Two Techniques

POLYSTOPP® Folding Head

  • folding plugging head
  • pressure balanced lowering of bar for safety and ease of operation
  • bottom branching plugging capability

P2000 Inflatable Plugger

  • inflatable plugger that allows by-pass capability either through the housing or through the bottom-out fitting
  • lowering of plugger mechanically assisted for safety and ease of operation
  • bottom branching plugging capability




P 2000 Inflatable Plugger

POLYSTOPP® Folding Head
Completion Machine
  • one machine sets threaded plugs in all fitting sizes
  • pressure-balanced system for safety and ease of operation
Fittings
  • electrofusion fittings material: MRS 80 SDR 9 - suitable for MRS 80 & 100 PE pipes
  • available for both plugging and direct bottom branching configurations on metric sizes 90, 110, 125, 160, 180, 200, 225 and 250 and imperial sizes 4" and 6"
  • can be welded with all universal welding machines with bar code reading capability

Cleaning Machine
  • facilitates the removal of any remaining chips and dirt from the bottom of the pipe
  • also pressure balanced system for safety and ease of operation

For more information and capabilities, please call
T.D. Williamson S.A. Sales Department: ++32 67 28 36 11.



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