Even under ideal operating conditions and comprehensive maintenance regimens, valves are subjected to significant wear and tear that can cause them to leak, resulting in a cascade of problems. For example, when launcher or receiver valves won’t isolate because they’re leaking, it prevents safe access to pig loading or retrieval and can halt pigging programs. When offshore platform emergency shutdown valves (ESDV) leak, it can create a hazard for the entire pipeline.
TDW helps Hydrocarbon Processing operators repair and replace leaking valves, mitigating the risks that accompany them.
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In the high-stakes world of Hydrocarbon Processing operations, detecting and remediating leaking valves is critical to ensuring pipeline safety and reliability. In order to remove a leaking valve, the product inside the pipeline must often be removed as well.
Through a full suite of pigging tools that displace liquids and natural gas, TDW can help pipeline operators minimize downtime, economic impact, and risk to people and the environment.
The TDW line of displacement tools – most of them equipped with long-lasting, highly effective Real-Seal® urethane cups – includes:
Technical assistance is available from TDW subject matter experts for special circumstances or if the path to a solution requires consultation.
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In the Hydrocarbon Processing market, where hundreds – or thousands – of employees often work in close quarters, and capital investments may be in the hundreds of millions – or even low billions – of dollars, safe pipeline repairs are of utmost importance. TDW offers safe, proven hot tapping and plugging (HT&P) solutions for a wide array of pipeline defects and maintenance challenges from dents to corrosion to valve failure.
TDW technicians, who have the necessary certifications to work in refineries and industrial facilities, ensure the work is done efficiently with minimal interruption to product flow. In fact, even refineries that prefer to handle repairs themselves have been known to turn to TDW for their most critical pipeline repairs.
The HT&P process incorporates a low pressure pipeline fitting, valve, tapping machine, and isolation equipment – all working together to provide a safe and proven isolation solution. Once the area of pipeline that needs work has been safely isolated and evacuated, the line modification can be performed.
TDW isolation technology plays a critical role in this process, and a temporary bypass allows work to be performed without the need to stop product flow. The TDW STOPPLE® Train isolation system, for example, uses double block and bleed technology to help increase efficiency and safety during pipeline modification. This approach to line isolation, which only requires a single pipeline tap, reduces costs associated with fittings, valves, welding and inspection services. The bleed port affixed on the line ensures that any product that bypasses the first seal is contained and evacuated through the bleed port, which helps operators better protect people and the environment.
Because double block and bleed isolation can play such a significant role in protecting people, the environment, and communities, most petroleum refineries have made this technology mandatory.
Whether operators are purchasing equipment to perform their own HT&P jobs or turn to TDW to execute the service for them, they can rely on the company’s broad line of equipment and consumables. TDW application engineers are recognized industry experts, ready to assist operators through each project phase — from start to finish. To meet regional needs quickly and efficiently, TDW maintains equipment and consumables in service centers around the globe.
To prepare for future challenges, operators also have the option of creating an Emergency Pipeline Repair System (EPRS), which equips them to take a proactive approach to pipeline emergencies. By working with TDW to create a custom system, operators will have planning and resources in place to repair and recommission their pipelines — and restore product flow — in the shortest time possible.